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| 100 Fernco Drive ▪ Nashville, TN 37207 ▪ (615) 242-3383 ▪ Fax (615) 255-4379 ▪ Toll Free (888) 464-7811 | |||||||||||||||||
| INSPECTION | |||||||||||||||||
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Testing Hoist
Frayed Wire Rope
Clasp Fails to Close
Stretched Out Hook
Damaged Support
Grease and Debris |
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| HOW DOES YOUR COMPANY CHOOSE A CRANE SERVICE COMPANY WHEN IT BECOMES TIME TO PERFORM ANNUAL INSPECTION OR PLANNED MAINTENANCE ON YOUR OVERHEAD CRANES? | |||||||||||||||||
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If your equipment is
critical to your operation and you expect a high level of reliability
out of your equipment for years to come, then choosing a crane service
company becomes a very important issue. Price always seems to be the main issue; but what does one get for the dollars quoted? We have all heard the old saying, "You get what you pay for". In the overhead crane inspection and maintenance business, this statement is a reality. Common sense tells everyone, you can't pay a little and get more. What does this all mean to a crane owner? It means you should start asking questions and write up a scope of work to be performed. After all, you are the one spending the money.
Question to be asked: |
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| To insure the safety of your employees, minimum down-time, and secure the peace of mind that all functions are in full operating order. | |||||||||||||||||
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Hoist & Crane will submit a customized schedule based on your operation requirement, Frequent or Periodic. |
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It is 7 points, 43 functions. |
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| We Check: | |||||||||||||||||
| The Power Supply | |||||||||||||||||
| The Controls | |||||||||||||||||
| The Hoist | |||||||||||||||||
| The Trolley | |||||||||||||||||
| The Bridge | |||||||||||||||||
| The Electrification | |||||||||||||||||
| The Support Structure | |||||||||||||||||
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Inspections do not cover inspection of items under lubricant filled sealed covers. |
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| Hoist & Crane service Technicians, trained to current industry standards. | |||||||||||||||||
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| Hoist & Crane would prefer to inspect your equipment during normal business hours to observe the usage in a daily application environment. Special arrangements can be made on a tailored program for after-hour inspection. | |||||||||||||||||
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| A copy of the work-order and consolidated cover sheet listing all units, will be presented upon completion for reference and a signature. An inspection sheet per unit will be presented at this time for your records. | |||||||||||||||||
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| Any work outside of the initial inspection will be noted on the work-order. Minor repairs could be completed at the time of inspection, based on approval only. All other repairs would be quoted accordingly by Hoist & Crane, an authorized Warranty Repair Center for most major brands. | |||||||||||||||||
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| Hoist & Crane's Service Department will notify you based on the maintenance schedule for your equipment within the month it is due, to set up an appointment. | |||||||||||||||||
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| Load-Testing is only required on a new installation, moving of existing equipment or a load-bearing repair. A certificate will accompany any testing done. It is not part of the inspection, but is available upon request for a nominal fee. | |||||||||||||||||
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| Hoist & Crane is a full-line servicing dealership, we offer customized full and planned maintenance programs, certified operator training, maintenance training in addition to full engineered system quotation and installation. | |||||||||||||||||
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Occupational Safety and Health Association (OSHA) Standards |
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| A "crane" is a machine for lifting and lowering a load and moving it horizontally, with the hoisting mechanism and integral part of the machine. Cranes either fixed or mobile are driven manually or by power. | |||||||||||||||||
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1910.179j - Inspection Requirements; |
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| Overhead cranes of all types are required by the federal government to be inspected. | |||||||||||||||||
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Initial inspection - Requires that
units be thoroughly inspected prior to initial use to insure the crane
is compliant with all OSHA regulations. (OSHA CFR-29 1910.179j11) |
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Daily inspection - Checklist of items to be inspected by the crane operator prior to each shift. (OSHA CFR-29 1910.179j2) |
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Frequent
inspection - This inspection requires an operational test to check
unit functions and travel limit switches. The lower hook and chain/wire
rope are also measured for wear and visually checked for lubrication. Daily to monthly intervals (OSHA CFR-29 1910.179j111a) |
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Periodic inspection - This
inspection is to check for wear and defects in all hoist, trolley,
bridge, runway, and supporting structure and their components. 1 to 12 month intervals (OSHA CFR-29 1910.179*) |
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| 1910.179k(2) - Testing; | |||||||||||||||||
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Rates Load Test - Test loads shall not be more than 125 percent of the rated load unless otherwise recommended by the manufacturer. The test reports shall be placed on file where readily available to appointed personnel. |
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Initial, Fequent, and Periodic Inspections are to be documented and kept on file. Hoist & Crane Company will provide you with proper documentation resulting in OSHA compliance and peace of mind, by knowing safety hazards can be found before they cause death, injury, or costly repairs. |
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